不锈钢钢带在连续生产的酸洗生产作业线上，不锈钢钢带跑偏现象是不可避免的生产隐患，它不仅会影响不锈钢钢带质量，甚至会严重损坏机组设备，给机组的稳定运行带来严重影响，给企业带来成本负担和事故隐患压力，特别是随着市场需求量的不断增加和品种多样化的发展，势必要求机组可以高速生产，并且所需的活套量更大，所以为了保证机组的稳定运行及满足客户要求，获得边部整齐的不锈钢钢带卷，对不锈钢钢带的跑偏进行控制显得越来越重要。
1.不锈钢钢带跑偏的原因
如果不锈钢钢带和理想辊子表面接触， 并在一定的摩擦阻力界限之内， 那么在不锈钢钢带上的各点， 就会和辊子的中心线成直角行走， 不锈钢钢带的张力是平均分布的，即当不锈钢钢带靠上辊子时， 不锈钢钢带就会垂直于辊子的中心轴行走。当压带辊作用于不锈钢钢带上表面的作用力相等时，理想的不锈钢钢带就不会出现“跑偏”现象。不锈钢钢带在运送辊上行走， 如果运送辊之间是相互平行， 不锈钢钢带与辊子之间接触在摩擦阻力界限之内， 不锈钢钢带平直， 不锈钢钢带断面厚薄均匀， 则作用在不锈钢钢带上的张力分布均匀，这样， 不锈钢钢带在辊子上行走就不会“跑偏”， 即能保持在运行的辊道中心， 无侧向位移。但在不锈钢钢带实际的生产过程中， 会有很多不同的外界干扰，比如，包胶压带辊辊身两端的压力不等同；运转辊的辊身不是绝对的圆柱形；两个运转辊的轴线不是相互平行等等原因， 都会对不锈钢钢带正常行走的条件带来影响， 从而使不锈钢钢带跑偏。总结不锈钢钢带跑偏的主要原因有下列几点：
1.1从原材料上讲，不锈钢钢带断面不均匀的影响（不锈钢钢带镰刀弯）会致使钢带跑偏。当不锈钢钢带断面不均匀， 带钢两边厚薄不一， 一边厚一边薄时， 不锈钢钢带本身就成镰刀弯状。带有镰刀弯的不锈钢钢带上各点， 都趋向与辊子中心线成直角， 从而引起了不锈钢钢带跑偏。这种镰刀弯不锈钢钢带在平行运送辊上引起的钢带跑偏， 其跑偏量与镰刀弯的程度成比例关系， 不锈钢钢带张力的大小和两个运送辊之间的间距大小有关。
1.2从运行设备上讲，辊子几何形状的影响是造成跑偏的原因之一。辊子在长期的运行中由于单边受力过大，造成辊身单边磨损大， 使辊身呈锥形。由于锥形辊使不锈钢钢带张力分布不均匀， 使不锈钢钢带总是向粗的一端跑偏。锥度小，不锈钢钢带张力分布不均匀程度小； 锥度大， 不锈钢钢带张力分布不均匀度大， 跑偏也大。所以锥度的大小影响了跑偏的速度。
1.3从设备安装存在误差角度上讲，两运送辊轴向不平行的影响是造成跑偏的原因之一。不锈钢钢带在两个互不平行的运送辊上运行， 但不锈钢钢带总是有要与辊子成直角的趋势， 就生成了跑偏。理论上的跑偏量与两辊之间的间距和两辊之间的夹角有关。
1.4从人为角度讲，橡胶夹送辊两端压力调节不均的的影响是造成不锈钢钢带跑偏的原因之一。如果不锈钢钢带在两根互相受压不均的橡胶辊之间夹送时， 则会产生不锈钢钢带跑偏现象。不锈钢钢带向压力小， 夹送辊开口度大的一端偏移。
2、鲁尔曼金属控制不锈钢钢带跑偏的措施
鲁尔曼金属在酸洗生产线首段有开卷机，张力辊，转向辊，纠偏辊，同时也配有CPC（双检测光头系统，即对中系统）和EPC（通过检测不锈钢钢带材料的边部位置进行控制， 使送入机组的不锈钢钢带材料的边部位置固定）纠偏系统装置，但是在比较长的卧式活套内则无法使用这两种纠偏方案，只能通过传统式的机械强迫纠偏方案来进行不锈钢钢带纠偏。
鲁尔曼金属在通过，活套车转向辊跑偏调整、卷取机甩尾跑偏调整、卷取机皮带助卷器张紧辊的调整、活套内转向辊水平度及轴线与钢带的垂直度的调整 ，一系列的技术调整后将不会出现不锈钢钢带技术跑偏现象，会使产品完美呈现。
总结，不锈钢钢带的跑偏的原因虽然是多方面的， 但我公司会在机组设计中， 充分考虑现场的情况， 并根据实际情况选择相应的控制设备， 这种现象还是基本已经消除的，不会出现任何产品质量问题。
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